Thanks Josh,I have measured the HW thermistor, i'm getting 9.4 k/ohms when the system is cold,so I tried a 9k/ohm resistor across the ch terminals,to prove it.The system still cycles even with the fixed resistance in place.and the therm' drops down to approx 4.5 k/ohms
One other thing is if I run a hot water tap for a few seconds the burner stays lit and the CH works until the room stat shuts it down!!!!
Any ideas are welcome its doing my head in.
billthespark, November 2008