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Iron shorting out?

We have a Tefal aquaspeed ultrachord 260 and it keeps shorting out. The wiring seems dry and insulation seems intact. Some of the contact inside the iron are a little rusty. Is there anything I need to look out for?
Tony, July 2011
Yes, a new iron. I would have thought that you would have thought of that yourself, but then again!

DB, July 2011
link Click here to see other fixes for Tefal FV9600.