Air does NOT get into system from return pipes.Problems with air locks/bleeding always affect the supply side,so discount that.Always good practice to check cam/injector timing so go ahead and check that,but I'd be checking the valve clearances,compressions, and the cylinder head gasket in that order.Incorrect pump timing usually produces bluish/grey smoke particlarly when cold/high speed/light load changing to black at full load.It's the non start that concerns me.possible the cyl's filled with coolant.
caine, August 2008