This happens all the times on these rubbish boliers its just a pile of dog turd - here are some possible reasons:
1. Dirt in the pipes cuasing circulation issues
2. Faulty PCB or electronics, sensors
3. Low pressure causing spikes when demand for heating and hw
4. Too much "strain" on the boiler dusting peak times
5. Just a part of the crap design of the bolier and have to live with it. Ferroli will not help you, British Gas cannot assist as they are lost as to the reasons why it fails
Honestly this company needs to go on BBC watchdog and give all owners a refund - I dont want a replacement as I dont trust any of their products
Mr P****D off!, December 2010