Thanks for taking the time on this. No i've not seen anyone clean up the pilot assembly. BG has replaced, thermo coupler, burner, injector and cast iron heat exchanger.
The lastest BG guy says it must be a flue problem - the flue was removed and refitted to the new heat exchanger so there cant have been anything obvious. BG guy reckons a split inside causing gasses to recirculate and burn.
I have checked paper work and the boiler is classed as "at risk in the future" ... what does this mean ?
Rod, June 2009