use resin and fibre glass as if fixing a small dent in a car. this can then be painted with exterior paints quite well. I fixed mine 7 years ago and still ok. I had tried fixing with sand cement renders but they always pop off, as the two compounds expand and contract at different rates. even recasting a face on will result in failure. the only way is to completeley remove old sill and replace with new pre cast one !! very expensive or try resin!! it realy does work .
Mike
Mike, March 2007