Hi, hope this helps....
No expert by any stretch of the imagination, however, had the same problem you described very well. Tried everything i could think of and read the manual numerous times. You are right about the condensate pipe....double checked it and found slightly iced over external pipe. Loosened the out flow pipe on base of boiler and heard water running through pipe. Re-tightened and retried the boiler. Worked first time...hope this helps
Cowboy bob, December 2010